ePOWER Electric Setting Tool | Non-Explosive Downhole Power Unit
Introduction
The ePOWER Electro-Mechanical Setting Tool replaces traditional explosive and hydraulic systems with a clean, efficient electric power source. By integrating a high-density battery, precision motor, and robust gearbox, the tool generates up to 100 klb / 45 tons of setting force on command, initiated by a simple electrical signal from the surface.
Key Features & Benefits
Clean & Safe Power: Fully non-explosive and non-hydraulic. No external pressure is generated inside the tool, ensuring compliance with the highest HSE standards and simplifying logistics.
Versatile Deployment: Compatible with electric line (E-line), slickline, coiled tubing, and standard tubing. For cable operations, no continuous surface power is required; the tool activates via signal and runs on internal battery power.
High Reliability: A new, single-use circuit is utilized for every run, eliminating the electronic instability associated with refurbished components.
Superior Stroke Performance: The electro-mechanical design offers excellent stroke control, making it suitable not only for setting tools but also for light perforating and stroking applications.
Customizable Configurations: Available in four sizes with temperature ratings from 135°C to 225°C. Choose from two material grades for corrosive environments and two setting speeds to match specific plug or packer requirements.
Dual-Action Capability: The lever mechanism can be configured for either push or pull settings based on operational needs.
Applications
Well Completion: Setting bridge plugs and packers via e-line or slickline in vertical and horizontal wells.
Intervention: Serves as a primary power unit for downhole tools, enabling punching, fishing, milling, and rolling operations when connected to compatible modules.
Fishing: Using full strength to pull or push.
| Outside Diameter | 1.18in – 30mm | 1-11/16in – 42.8mm | 2.125in – 54mm | 2.72in – 69mm | 3.6in – 91mm | 4.1in -104mm |
| Maximum Operating Pressure | 15,000 psi standard – 20,000 psi on request | |||||
| Maximum Operating Temperature | 150C 6h | 135 C 6h, 225 C 6h with Flask | ||||
| Length | 52in – 132cm | 52in – 132cm | 50in – 127cm | 52in – 132cm | 48in – 122cm | 68in – 173cm |
| Stroke Length | 12.75in – 324mm | 12.75in – 324mm | 10in – 254mm | 10in – 254mm | 10in – 254mm | 12.75in – 324mm |
| Maximum Force | 3,300 lbf | 15,000 lbf | 40,000 lbf | 50,000 lbf | 90,000 lbf | 150,000 lbf |
| Setting Speed | 0.5in /minute | |||||






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