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ePOWER Tool

The ePOWER Electro-Mechanical Setting Tool delivers up to 40 tons of setting force without explosives or hydraulics. Powered by a high-density battery, this compact downhole power unit is deployable on electric line, slickline, or coiled tubing. Ideal for setting bridge plugs, packers, and multi-stage perforating, ePOWER features single-use electronics for ultimate reliability and is available in configurations up to 225°C (437°F) . A safe, versatile, and direct replacement for traditional explosive setting tools.

ePOWER Electric Setting Tool | Non-Explosive Downhole Power Unit

Introduction
The ePOWER Electro-Mechanical Setting Tool replaces traditional explosive and hydraulic systems with a clean, efficient electric power source. By integrating a high-density battery, precision motor, and robust gearbox, the tool generates up to 100 klb / 45 tons of setting force on command, initiated by a simple electrical signal from the surface.

Key Features & Benefits

  • Clean & Safe Power: Fully non-explosive and non-hydraulic. No external pressure is generated inside the tool, ensuring compliance with the highest HSE standards and simplifying logistics.

  • Versatile Deployment: Compatible with electric line (E-line), slickline, coiled tubing, and standard tubing. For cable operations, no continuous surface power is required; the tool activates via signal and runs on internal battery power.

  • High Reliability: A new, single-use circuit is utilized for every run, eliminating the electronic instability associated with refurbished components.

  • Superior Stroke Performance: The electro-mechanical design offers excellent stroke control, making it suitable not only for setting tools but also for light perforating and stroking applications.

  • Customizable Configurations: Available in four sizes with temperature ratings from 135°C to 225°C. Choose from two material grades for corrosive environments and two setting speeds to match specific plug or packer requirements.

  • Dual-Action Capability: The lever mechanism can be configured for either push or pull settings based on operational needs.

Applications

  • Well Completion: Setting bridge plugs and packers via e-line or slickline in vertical and horizontal wells.

  • Intervention: Serves as a primary power unit for downhole tools, enabling punching, fishing, milling, and rolling operations when connected to compatible modules.

  • Fishing: Using full strength to pull or push.

 

Outside Diameter1.18in – 30mm1-11/16in – 42.8mm2.125in – 54mm2.72in – 69mm3.6in – 91mm4.1in -104mm
Maximum Operating Pressure15,000 psi standard – 20,000 psi on request
Maximum Operating Temperature150C 6h135 C 6h, 225 C 6h with Flask
Length52in – 132cm52in – 132cm50in – 127cm52in – 132cm48in – 122cm68in – 173cm
Stroke Length12.75in – 324mm12.75in – 324mm10in – 254mm10in – 254mm10in – 254mm12.75in – 324mm
Maximum Force3,300 lbf15,000 lbf40,000 lbf50,000 lbf90,000 lbf150,000 lbf
Setting Speed0.5in /minute

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